How to Cut Unistrut: 5 Easy Steps (2021)


How to Cut Unistrut

We’re going to go over how to cut unistrut, a material that is used for construction and industrial purposes. This is an essential metal which you will need if you plan on cutting it yourself.

You can use a hacksaw or wire cutters, but we recommend using the latter so as not to damage the edges of your Unistrut. We’ll be going over 5 easy steps of what’s involved in this process, so read on!

5 Steps On How to Cut Unistrut

Step 1: Determine The Length Of Unistrut You Need

The first thing that you need to do is measure how much unistrut you will need. If the pre-made pieces don’t match your length, then you can cut them with a saw or bolt cutter.

Step 2: Mark The Entire Length Of Unistrut To Be Cut

The next thing that you have to do is mark off all of the places where the cuts are going to be made in order for it to fit properly into place when finished being installed.

In some cases, this may not necessarily always mean making precise measurements because there could be times when just eyeballing what needs cutting works perfectly fine, too if done correctly. When measuring and marking these locations, it’s important that they’re placed at points on the steel tubing which will provide the most support.

Step 3: Cut The Unistrut With A Saw Or Bolt Cutter

It is now time to finally cut off all of those excess unistrut pieces that are preventing your project from being completed successfully and correctly.

It’s important that you use a saw or bolt cutter for this part because anything else could damage the steel tubing that would need replacing if not done properly to avoid future issues during installation later on down the line. Be sure to wear protective eyewear, so nothing gets into your eyes while cutting as well.

Step 4: Reassemble And Fit Them Into Place Once Finished Cutting To Make Sure You Did It Correctly

Once everything has been cut, it will be necessary for you to reassemble everything back together by using the bolts and nuts provided with your unistrut purchase.

Be sure that you fit them all into place in order to make sure they are set up correctly before doing anything else, like double-checking all of the measurements again, for example, because it won’t be possible to do so later on if already finalized during installation after finished being cut.

Step 5: Bolt Everything Back Together And Begin Installing The Unistrut Once Finished 

The last thing that needs to be done is to bolt it all back into place once everything has been measured properly and fits just right without any issues or problems occurring while installing, which would potentially cause damage down the line.

After this has been completed, you can begin installing the unistrut into place accordingly to go with whatever you are working on.

What Can You Use To Cut Unistrut

Aside from the mentioned saw and bolt cutter, a few other things can be used to cut unistrut, which will work just as well. Some examples of these include:


A hack saw will work just fine as long as it is securely fitted onto the unistrut and can be cut through appropriately without any problems or issues arising. It’s important to remember that some may have difficulty using this option so another alternative would be necessary for those specific cases.

Angle Grinder/Cutoff Saw

An angle grinder or cutoff saw is another option that can be used to cut unistrut, which will work fantastically as well.

Just like with the hacksaw, it’s important to make sure that whatever tool you use to cut through this type of steel tubing has a firm grip on it without moving around too much while cutting everything down into smaller pieces for easier installation later on.

The same thing also goes for using an angle grinder because they’re both very powerful tools and should never be underestimated when in contact with them, so always practice caution, especially if not experienced working with either one before already.

Pros And Cons Of Cutting Unistrut

There are many pros associated with cutting unistrut, but there are also a few cons. Some of the pros include:

Smaller pieces that can be used for smaller projects in which use may not necessarily be required along with better adaptability when trying to fit things into place accordingly without wasting extra materials.

The same thing goes for using it during large-scale construction and building jobs because cutting unistrut will allow you to work more efficiently in both cases so long as they’re measured properly beforehand or have been pre-measured by someone working on your team already.

Some of the cons from this type of task would include:

It’s important to remember that if measurements aren’t taken correctly before cutting anything down, it won’t turn out how it should be once installed.

This will result in wasted material and money. Therefore, it must always be measured properly beforehand to avoid this from occurring down the line if possible because there are no other options available for cutting steel tubing that can’t do much else aside from what has already been mentioned.

Cutting unistrut is a relatively simple task as long as you have the correct tools to work with beforehand. If done properly, it will result in less waste and allow for better adaptability when putting together anything from small projects to large-scale construction jobs.

Suggested Posts:



Submit a Comment

Your email address will not be published. Required fields are marked *